One prototype can hide a design shortcut. Fifty units repeat it fifty times. We review your design before the build, then manufacture and assemble the batch in our own 1,000 m² facility using 3D printing, CNC machining, welding, bending, silicone molding, waterjet cutting, and finishing processes.
A working prototype proves the system works, but not that dozens of units will be easy to assemble. We assign an engineer to review the design for assembly before production, so you do not repeat the same assembly problem across the whole batch.
Sometimes the units are meant for key customers, investors, exhibitions, or even a collector’s shelf. We manufacture and finish the batch with presentation quality in mind, not as rough engineering samples.
A trade show, an investor demo, or a pilot site start date won't move, so the plan works backwards from it, with procurement, assembly, testing, and delivery time included. You get a batch scheduled to arrive when you actually need it, not after the event or customer deadline.
Work that highlights the incredible technologies, solutions, and products EnCata developed
EnCata engineered a grain temperature IoT system with stainless-steel spear sensors and RS-485 networking. The solution went from R&D and prototyping to a 200-unit batch in 2 months, helping the client improve crop storage control.
were tested and delivered
produced in batch
EnCata supported a startup as an engineering contractor, developing a smart beverage pourer for bars that meters each pour in real time, connects to POS and mobile apps, and enables NFC payments — from PoC to MVP. All IP belongs to the customer.
increase in bar revenue
via credit cards and NFC-enabled transactions
EnCata developed a custom IP66-rated enclosure for automotive electronics, tailored to a specific PCB. We handled industrial design, DFM, in-house mold fabrication, pilot production, and assembly, delivering full-cycle development under one roof.
designed and manufactured for pilot production
built and tested during the DVT phase
EnCata developed a multifunctional IoT device that purifies, humidifies, ionizes, and monitors indoor air. We supported a consumer startup as an engineering contractor — from concept and embedded software to pilot production. All IP belongs to the customer.
successful crowdfunding campaigns
features delivered in one device, replacing multiple single-purpose products
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EnCata provided medical device engineering services to design and prototype a custom laminar flow box for a GMP production line. The product features cleanroom-compliant design and precise airflow control for sterile manufacturing.
required to finish the task
delivered as part of this project in 30 working days
The goal is not simply to manufacture the requested quantity. We prepare the product, process, and documentation so multiple units can be built consistently and the results can guide the next production stage.
We review CAD, PCB, BOM, assembly, materials, and existing prototypes before production starts. If the product still has risks that make a batch unreliable or unnecessarily expensive, we identify them first.
For low-volume runs, tooling is chosen by what the batch has to prove, not by mass-production assumptions. For up to 100 units, injection molding rarely pays off, so plastic parts are 3D printed and finished, CNC-machined from engineering plastics, or cast in silicone molds, while the geometry can stay ready for a future mold.
We source components and materials, manufacture parts, and coordinate production so long-lead items and supplier constraints do not unnecessarily delay the build.
Units are assembled to a documented sequence and tested to a procedure agreed for your product. Every fit, assembly, component, or fixture issue is recorded. The findings become inputs for the next batch or production scale-up.
Send us your CAD, drawings, BOM, or current prototype files. We’ll review the scope and propose a realistic production timeline that fits your deadline.
01
You avoid production delays because we identify long-lead materials and components early, qualify alternatives when needed, and run procurement in parallel with manufacturing.
02
You receive assembled and tested units, not just manufactured parts. We can handle PCBAs, mechanical assembly, firmware flashing, fixtures, and product testing before shipment.
03
You can use the batch for certification preparation, field validation, or early customer deployment. We review the product before production and can include CE/FCC-oriented checks where relevant.
04
You get access to our 1,000 m² production and assembly facilities allowing us to keep engineering and manufacturing close when changes are needed.
Early units go to first customers, pilot sites, and investors. If a batch loses what makes the product worth buying, the easiest process for 30 units can become the most expensive. We choose production methods around product priorities, not just small-batch convenience.
We define which product qualities must remain intact in the batch – performance, ergonomics, appearance, tactile feel, or another core value.
We select materials and manufacturing methods that preserve those qualities, rather than choosing the easiest process for a small run.
We pay attention to fit, finish, assembly, and presentation so first customers, or investors receive a product that feels finished, not experimental.
Recurring defects, slow assembly steps, and fixture needs are logged during the build, so the next run is faster and your scale-up decision rests on data.
We review the product before production, prepare the manufacturing process, build and assemble the units, then test the batch before shipment.
Our engineers review CAD, PCB files, BOM, assembly logic, and production constraints before the batch is released.
We source components and materials and prepare manufacturing methods, tooling, fixtures, and assembly requirements.
We manufacture the parts, assemble electronics and mechanics, flash firmware where required, and build the batch in a pre-defined process.
We inspect and test the finished units, resolve production issues, and prepare the batch for packaging and shipment.
Deep domain understanding increases the success rate of your product.
One working prototype can rely on hand fitting, engineer attention, and one-off adjustments.
A batch removes that safety net. The real question becomes whether the product, assembly process, testing, and supply chain can produce the same result repeatedly.
We define how parts are joined, fixed, and assembled so the same process can be repeated across the batch.
We select the finishing, coating, painting, or other post-processing needed to consistently achieve the required appearance and surface quality.
We choose materials and processes that keep the first small batch practical in cost without making future scale unnecessarily expensive.
As the product matures, each batch serves a different purpose. Early units help uncover engineering issues; later batches confirm that the near-final product can be built, tested, and repeated with only minor adjustments before scale-up.
Can several integrated units work as intended?
Can the near-final product be built repeatedly?
Is the product ready for early users?
Can the product move to higher volumes?
We share our approach to product development, engineering decisions, and real project experience. No marketing noise — just practical insights and structured thinking.
You bring us a validated product or current engineering package. We review its readiness, build the batch, capture production feedback, and help prepare the next manufacturing step.
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