We help hardware teams avoid costly PCB redesigns and integration delays by developing electronics around the full product system from the start. EnCata covers electronic architecture, schematics, PCB layout, firmware integration, prototyping, bring-up, testing, DFM/DFT, and manufacturing support.
At EnCata, the development of electronics is built around how the product senses, powers, communicates, processes data, survives real conditions, and can be manufactured repeatedly.
We define the electronic architecture, key components, interfaces, power rails, and constraints before the PCB is routed.
We check how the board powers the product, reads sensors, handles noise, communicates, and survives real operating conditions.
We plan how the electronics will be powered up, flashed, measured, debugged, and tested before the board goes into production.
We prepare the files and updates needed for PCB manufacturing and assembly: BOM, Gerbers, drilling scheme, assembly files, DFM/DFT notes, and production test requirements.
We serve as your all-in-one team, eliminating the need to coordinate with various freelancers or companies.
Our team is eager to discuss how we can assist you and answer any questions you may have. Don't hesitate to reach out!
Our rates are significantly lower than those of a typical US firm.
No matter where your team is based, we can deliver prototypes, firmware builds, test samples, and documentation without logistical hassle.
We work as one team under one roof across hardware, firmware, prototyping, and production, aligning decisions early so the product develops as a cohesive system.
We develop power electronics and BMS with the CE, TÜV certification requirements in mind.
For 15 years, we have been refining our internal processes and expanding our technology stack to tackle more complex embedded systems. The list below is not exhaustive, and you can always specify what you need for your project in the contact form.
Deep domain understanding increases the success rate of your product.
A PCB layout can look complete while the product is still not ready to work as a real device. The actual engineering challenge lies in power behavior, signal quality, component choice, firmware interfaces, sensor accuracy, thermal limits, and manufacturing constraints. That is why we first define what the device must measure, control, power, transmit, protect, and withstand. Only then do we translate these requirements into architecture, schematics, PCB layout, testing procedures, and production files.
Power rails, grounding, protection, interfaces, and control logic define whether the device can operate reliably.
Analog readings, noise, EMI, ADC accuracy, RF paths, and sensor placement can change the final product performance.
Test points, programming connectors, logs, firmware hooks, and debug access reduce the time spent finding hardware issues.
Work that highlights the incredible technologies, solutions, and products EnCata developed
IIoT solution combining thermal metering, flow regulation, and smart valve control. Built from scratch (TRL 1) and deployed in real infrastructure (TRL 9). All IP belongs to the customer.
reduction in heat energy after installing the custom IIoT system
reduction in CAPEX reduction from replacing legacy heat metering infrastructure
EnCata developed a multifunctional IoT device that purifies, humidifies, ionizes, and monitors indoor air. We supported a consumer startup as an engineering contractor — from concept and embedded software to pilot production. All IP belongs to the customer.
successful crowdfunding campaigns
features delivered in one device, replacing multiple single-purpose products
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EnCata developed a control cabinet that manages a heat chamber (60 °C heating, humidity, ventilation, safety) and integrates a cold chamber and chiller via RS-485 for one of its customers. The cabinet is part of a climate system designed for simulating extreme temperatures for firefighters.
total power of the heating circuit
upper temperature limit
EnCata helped a startup develop a smart soil irrigation system from concept to MVP. The system includes custom electronics, BLE, LoRaWAN, and solar-powered modules for real-time soil monitoring and control. Built and tested in just 8 months.
range of operation
remotely through the mobile network and directly via Wi-Fi modules
We helped an electric mobility startup turn a raw prototype into a smart, IoT-connected skateboard for city commuting. The device is a reliable, eco-friendly, convenient, and intelligent type of urban transport with the possibility of integration into urban infrastructure.
filed as a result of our R&D efforts
final weight (2–3× lighter than typical alternatives)
EnCata developed a custom electronic storage vault for a fintech customer, integrating over 8,194 Spark™ wallets. The vault enables secure storage and blockchain-controlled transactions. We delivered enclosure design, DFM, and a functional prototype.
steel prototype with bulletproof glass
Spark™ hardware wallets incorporated
EnCata developed an 8K VR headset for sports training which featured ultra-high resolution, a wide field of view, and compact dimensions. It allowed real-time interaction between players in different places. The prototype was ready for pilot production in just 8 months.
display resolution
field of view
Our team is eager to discuss how we can assist you and answer any questions you may have. Don't hesitate to reach out!
From electrical architecture to pilot-ready hardware. Each stage answers a different product-readiness question.
Is the selected electronic architecture viable?
Does the system work on custom hardware?
Does the electronics remain stable as part of the product?
Can the electronics move toward pilot production?
Through dozens of electronics projects, we’ve learned that a reliable board starts with well-defined requirements that shape the system architecture and every subsystem decision.
The list below is not exhaustive, but highlights what matters most.
We turn product requirements into power, sensing, control, connectivity, protection, UI, and test blocks (every circuit has a clear product reason behind it).
PCB, firmware, enclosure, sensors, batteries, and communication modules are mapped together to avoid integration issues after the board is already routed.
Power rails, RF paths, analog signals, high-current circuits, and critical interfaces get extra attention because they are the most expensive to fix after PCB manufacturing.
BOM, Gerbers, drilling files, assembly data, DFM/DFT notes, and component alternatives are prepared around manufacturer constraints, so the board can be built repeatedly.
Related engineering services that support electronics development and help turn a working PCBA into a complete hardware product.
Embedded software, drivers, control logic, connectivity, and board bring-up support that make the electronics perform as intended in the final device.
Enclosures, internal layout, connector access, cable routing, cooling paths, sensor placement, and assembly constraints that shape how the electronics fit and operate.
Thermal, airflow, vibration, stress, signal, and power-related analysis to identify risks before the first batch.
Physical prototypes, test fixtures, enclosure samples, assembled units, and iteration support for testing electronics in real product conditions.
We take the product from first validated electronic architecture to an integrated PCBA that can be tested, debugged, and prepared for pilot production.
EnCata provides services for developing electronics, such as embedded software, automation systems, and an Internet of Things (IoT) device, PCB layout and PCB manufacturing services, and testing of individual components and functions.
Talk to an Expert
Custom electronic design takes up a significant part of engineering services we provide. Our team could be your experienced electronic design consultant who will guide you through the process from TRL-3 to TRL-8. We have experience designing and manufacturing custom electronic products in more than 20 industries. Our engineers develop PCBs with communication modules, power electronics and battery management systems, industrial automation, and build internet of things networks. We utilize IoT cloud systems like AWS, Azure, GCP, and others to develop a sufficient IoT device.
Our electronic design services include custom PCB design, POC development, testing particular units or features, manufacturing the final PCB, and uploading firmware on it. As a result, you will get a fully functional electronic module or Internet of Things device and a set of documents for mass production.
Work that highlights the incredible technologies, solutions, and products EnCata developed.
Our electronic design services include custom PCB design, building a POC, testing particular units or features, manufacturing the final PCB, and uploading firmware on it. As a result, you will get a fully functional electronic module or Internet of Things device and a set of documents for mass production. Our team can start working on your project at any stage. You can reach out to us if you need to optimize a components list, cut down on power consumption, and enhance signal stability. Based on our 10 years of industry expertise, we will offer the best way to go about the task.
Electronics development at EnCata includes 8 stages:
01
Electronic product design services are a part of our holistic approach to a new product development. Electronic development projects are supported by mechanical engineers, simulation engineers, designers, and technicians. You don't have to reach out to many outsourcers. Our expertise enables us to develop the product ecosystem and lower the risks associated with incorporating the electronic component.
02
We consider business processes specifics when launching new products to the market. While you handle the workings of your business, our experts will be developing your product. EnCata will offer your company complete product development services in both hardware and software domains along with excellent in-house prototyping resources. We will help you turn your ideas into a full-fledged product.
03
Our portfolio includes 150+ electronics design projects in 20+ industries, including the Internet of Things, Consumer and Wearable devices, Aerospace, Robotics, Agriculture, Air Filtration and Purification devices, and others.Our expertise enables us to assess projects in 5–10 days and make use of the accumulated knowledge in order to avoid making the same mistakes as in previous projects.
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