We help teams avoid unstable device behavior and integration issues by developing firmware around the real electronics, mechanics, and product logic from the start.EnCata covers firmware architecture, low-level code, drivers, control logic, board bring-up, debugging, integration, testing, and deployment.
We develop firmware as the control layer of your hardware product. It defines how your device starts, senses, calculates, communicates, reacts to errors, and stays reliable in real use.
We define operating modes, module structure, data flow, timing logic, and interfaces before implementation starts.
We write drivers, control logic, algorithms, state machines, and communication layers for MCUs, processors, PLCs, or FPGA-based systems for your hardware.
We launch firmware on real boards, test peripherals, debug sensors, actuators, displays, power systems, and communication modules
We prepare tested builds, documentation, deployment logic, and interfaces for cloud, mobile apps, production tools, or next engineer.
We serve as your dedicated engineering team, eliminating the hassle of coordinating with various freelancers or companies.
We engineered a fully working custom cold storage system for digital asset custody in just 3 months. If your project demands that same level of speed and reliability, we're ready to prove it on your timeline.
You know what you pay for. We break down what's behind every stage.
No matter where your team is based, we can deliver prototypes, firmware builds, test samples, and documentation without logistical hassle.
We work as one team under one roof across hardware, firmware, prototyping, and production, aligning decisions early so the product develops as a cohesive system.
NDA by default. Full IP transfer.
For 15 years, we have been refining our internal processes and expanding our technology stack to tackle more complex embedded systems. The list below is not exhaustive, and you can always specify what you need for your project in the contact form.
Deep domain understanding increases the success rate of your product.
Firmware is written for a specific physical device. It depends on how the circuit works, how signals behave, how sensors produce data, how actuators respond, and where mechanics limit performance.
That is why firmware development always depends on voltage, timing, noise, connector layout, motor inertia, enclosure geometry, heat, battery behavior, and user interaction.
Firmware depends on pinout, power domains, buses, pull-ups, interrupts, ADC behavior, and peripheral limits.
Motors, pumps, valves, buttons, airflow, enclosure fit, and user handling can change how firmware should control the device.
Startup, shutdown, retries, fault states, watchdogs, recovery, and safe modes define whether the product feels reliable.
Work that highlights the incredible technologies, solutions, and products EnCata developed
IIoT solution combining thermal metering, flow regulation, and smart valve control. Built from scratch (TRL 1) and deployed in real infrastructure (TRL 9). All IP belongs to the customer.
reduction in heat energy after installing the custom IIoT system
reduction in CAPEX reduction from replacing legacy heat metering infrastructure
EnCata developed a multifunctional IoT device that purifies, humidifies, ionizes, and monitors indoor air. We supported a consumer startup as an engineering contractor — from concept and embedded software to pilot production. All IP belongs to the customer.
successful crowdfunding campaigns
features delivered in one device, replacing multiple single-purpose products
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EnCata developed a control cabinet that manages a heat chamber (60 °C heating, humidity, ventilation, safety) and integrates a cold chamber and chiller via RS-485 for one of its customers. The cabinet is part of a climate system designed for simulating extreme temperatures for firefighters.
total power of the heating circuit
upper temperature limit
EnCata helped a startup develop a smart soil irrigation system from concept to MVP. The system includes custom electronics, BLE, LoRaWAN, and solar-powered modules for real-time soil monitoring and control. Built and tested in just 8 months.
range of operation
remotely through the mobile network and directly via Wi-Fi modules
We helped an electric mobility startup turn a raw prototype into a smart, IoT-connected skateboard for city commuting. The device is a reliable, eco-friendly, convenient, and intelligent type of urban transport with the possibility of integration into urban infrastructure.
filed as a result of our R&D efforts
final weight (2–3× lighter than typical alternatives)
EnCata developed a custom electronic storage vault for a fintech customer, integrating over 8,194 Spark™ wallets. The vault enables secure storage and blockchain-controlled transactions. We delivered enclosure design, DFM, and a functional prototype.
steel prototype with bulletproof glass
Spark™ hardware wallets incorporated
EnCata developed an 8K VR headset for sports training which featured ultra-high resolution, a wide field of view, and compact dimensions. It allowed real-time interaction between players in different places. The prototype was ready for pilot production in just 8 months.
display resolution
field of view
Reach out, and we’ll show you how we take ideas – from consumer wearables to industrial test equipment – and turn them into pilot-ready devices.
Each stage answers a different question about whether your product is ready for the next one. Duration depends heavily on interface count, connectivity, and validation scope.
Can the core principle work?
Does it work on real hardware?
Does it behave as a complete product?
Can it operate in a real-use environment?
Firmware has to be designed around how the device actually behaves, not just a feature list. This means clear architecture, predictable control logic, hardware-aware debugging, and enough flexibility to survive the next hardware revision.
We define how the product should behave in normal, edge, and failure scenarios before implementation starts.
Firmware risks often appear only on the board: timing, noise, power instability, sensor behavior, and module interaction.
New hardware products change quickly, so firmware must support feature updates, new modules, and future variants.
Clean structure, documentation, and modular logic make firmware easier to test, maintain, and hand over.
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End-to-end firmware development services integrated with electronics design, mechanical engineering, prototyping, and manufacturing to deliver a complete, production-ready product.
PCB design, schematic review, component selection, interface mapping, power systems, and board bring-up support for embedded products.
Enclosure, actuator, sensor, connector, cable routing, cooling, and assembly constraints that shape how the final device behaves.
Thermal, airflow, stress, vibration, and deformation analysis to validate the physical conditions your device must monitor or control.
Physical samples, test rigs, and prototype iterations using 3D printing, CNC machining, vacuum forming, silicone molding, and related methods.
We take the product from first working control logic to an integrated embedded system that can be tested, validated, and prepared for pilot production.
